{"id":9664,"date":"2026-02-09T10:15:33","date_gmt":"2026-02-09T10:15:33","guid":{"rendered":"https:\/\/wcw.be\/cases\/%wcw-cases%\/mallens-esprit\/"},"modified":"2026-02-09T10:15:36","modified_gmt":"2026-02-09T10:15:36","slug":"mallens-esprit","status":"publish","type":"cases","link":"https:\/\/wcw.be\/en\/cases\/microstep\/mallens-esprit\/","title":{"rendered":"Mallens | Esprit"},"content":{"rendered":"\t\t
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CASE<\/p>\n\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t

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MALLENS CONSTRUCTIETECHNIEK<\/p>\n\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t

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\u201cWe weren't just looking for a machine, but a partner who could guarantee service.\u201d<\/b><\/span><\/span><\/h1><\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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Read this case<\/span><\/p>\n\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t

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About Mallens Constructietechniek<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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Mallens Constructietechniek in Helvoirt has been processing steel for a wide range of applications for more than forty years. What started as a one-man business in 1979 has grown into a specialised construction company that today is active in steel constructions for industrial buildings, sports halls, residential construction and agricultural buildings, among other things. They also produce stairs, platforms and fencing. Since 2020, son Robin Mallens has been at the helm.<\/span><\/p>\n\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t

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\n\t\t\t\t\t\t\t\t\tMallens’ machinery has evolved over the years in line with the company’s growth. In addition to a few machines from the early days, investments were also made in MIG\/MAG welding equipment, a CNC sawing line and a modern punching and shearing machine, among other things.

For a long time, this punching and shearing machine was central to the sheet metal work, but it increasingly became a bottleneck.

\u2018In 2023, we reached a tipping point,\u2019 explains Mallens. \u2018The products became more complex and we had to outsource cutting work more and more often. This had a direct impact on our delivery times and our own productivity. Our punching and shearing machine was simply idle too often.\u2019\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t
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\n\t\t\t\t\t\t\t\t\tMallens investigated various options and suppliers. In doing so, he looked not only at the technology, but also, and just as importantly, at the reliability of the partner.

\u2018We received several suppliers and took a look at different companies,\u2019 says Mallens. \u2018But we often dropped out: too little service, uncertainty about continuity or machines from the Far East without proper support. Manuals in Chinese, unclear software… That didn’t give us confidence.\u2019

The deciding factor came via references from their own network. Both a cutting partner and another supplier of Mallens were already working with Wouters Cutting & Welding.

\u2018That gave us confidence. We needed a supplier who could not only deliver a machine, but also guarantee long-term service and support.\u2019\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t
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\n\t\t\t\t\t\t\t\t\tTogether with Wouters Cutting & Welding, Mallens investigated the various cutting technologies.

\u2018In fact, we had the choice between plasma, water jet and laser,\u2019 says Mallens. \u2018Given our materials, dimensions and the fact that we provide clear coding for many of our cuts, WCW recommended the Photon Lite laser cutting machine from Esprit Automation.\u2019

The compact laser cutting machine, equipped with a 6 kW fibre laser source, was installed in the production hall at the beginning of January.

\u2018We have only been working with it for a short time, but the results are already exceeding expectations,\u2019 says Mallens. \u2018We use the machine every day. The speed and accuracy are impressive. Parts are cut in a single operation, including holes and recesses that we used to punch, and completely burr-free. Post-processing is often no longer necessary.\u2019\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t
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\n\t\t\t\t\t\t\t\t\tWouters Cutting & Welding was responsible for the complete installation and commissioning of the machine. After two days of training, the operators were able to work independently with the CAD\/CAM software and CNC control.

The 1,500 x 3,000 mm cutting table is ideal for processing steel plates between 3 and 20 mm thick. Mallens also immediately invested in a vacuum lifting device to load plates safely and efficiently.

\u2018Nesting is done in the office, but there is direct contact with the workshop via an app,\u2019 explains Mallens. \u2018Operators can also easily recall previous programmes with LiveControl, even to utilise residual material. That makes us extremely flexible.\u2019

For Mallens, the choice of WCW was not just a technological decision.

\u2018I am very satisfied with the compact, fast and accurate machine,\u2019 concludes Mallens. \u2018But just as important is the service. Wouters did what they promised. They didn’t just deliver a machine to us. We were able to get started with it independently in no time.\u2019\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t
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More cases<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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\n\t\t\t\n\t\t\t\tMallens | Esprit\t\t\t<\/a>\n\t\t<\/h3>\n\t\t\t\t
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How Mallens Constructietechniek achieves greater speed and precision with the Esprit laser cutting machine. Discover the role of technology and service at WCW.<\/p>\n\t\t<\/div>\n\t\t\t\t\t

\n\t\t\n\t\t\n\t\t\tMore about this case \u00bb\t\t<\/a>\n\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/article>\n\t\t\t\t
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\"Geldof<\/div><\/a>\n\t\t\t\t
PEMA<\/div>\n\t\t\t\t
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\n\t\t\t\n\t\t\t\tGeldof |\u00a0PEMA\t\t\t<\/a>\n\t\t<\/h3>\n\t\t\t\t
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Engicon NV \u2013 Geldof is a Belgian metal construction company specializing in tanks, pressure vessels, dry bulk handling, and tank maintenance for the petrochemical and process industries. From its headquarters in Harelbeke, Geldof carries out EPC projects from design to assembly for customers worldwide. With more than 170 employees and modern machinery, the company guarantees high-quality steel structures for demanding industrial applications.<\/p>\n\t\t<\/div>\n\t\t\t\t\t

\n\t\t\n\t\t\n\t\t\tMore about this case \u00bb\t\t<\/a>\n\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/article>\n\t\t\t\t
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\"Baekelandt<\/div><\/a>\n\t\t\t\t
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\n\t\t\t\n\t\t\t\tBaekelandt |\u00a0MicroStep\t\t\t<\/a>\n\t\t<\/h3>\n\t\t\t\t
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Baekelandt Wim Metaalconstructie is a family business based in Kuurne, specialising in metalworking and custom steel structures. Since 1999, the company has been providing high-quality solutions for industrial and agricultural applications, including sheds, halls, staircases, platforms and structural steel components.<\/p>\n\t\t<\/div>\n\t\t\t\t\t

\n\t\t\n\t\t\n\t\t\tMore about this case \u00bb\t\t<\/a>\n\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/article>\n\t\t\t\t<\/div>\n\t\t\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t
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Looking for a cutting or laser machine?<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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Demo in showroom or no-obligation appointment?<\/p>\n\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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\n\t\t\t\t\t\n\t\t\t\t\t\t\n\t\t\t\t\t\t\t\t\tContact us<\/span>\n\t\t\t\t\t<\/span>\n\t\t\t\t\t<\/a>\n\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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Or call us at +32 3 475 98 25<\/p>\n\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<\/div>\n\t\t","protected":false},"excerpt":{"rendered":"

How Mallens Constructietechniek achieves greater speed and precision with the Esprit laser cutting machine. Discover the role of technology and service at WCW.<\/p>\n","protected":false},"featured_media":9640,"parent":0,"menu_order":0,"template":"","format":"standard","meta":{"_acf_changed":false,"content-type":""},"categories":[],"tags":[],"wcw-cases":[38],"class_list":["post-9664","cases","type-cases","status-publish","format-standard","has-post-thumbnail","hentry","wcw-cases-microstep"],"acf":[],"yoast_head":"\nCase | Esprit laser cutting machine at Mallens Constructietechniek<\/title>\n<meta name=\"description\" content=\"How Mallens Constructietechniek achieves greater speed and precision with the Esprit laser cutting machine. Discover the role of technology and service at WCW.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/wcw.be\/cases\/microstep\/mallens-esprit\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Case | Esprit laser cutting machine at Mallens Constructietechniek\" \/>\n<meta property=\"og:description\" content=\"How Mallens Constructietechniek achieves greater speed and precision with the Esprit laser cutting machine. 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