{"id":6452,"date":"2024-11-05T16:51:21","date_gmt":"2024-11-05T16:51:21","guid":{"rendered":"https:\/\/wcw.be\/cases\/%wcw-cases%\/jan-de-nul-group-microstep\/"},"modified":"2024-12-05T13:09:53","modified_gmt":"2024-12-05T13:09:53","slug":"jan-de-nul-group-microstep","status":"publish","type":"cases","link":"https:\/\/wcw.be\/en\/cases\/microstep\/jan-de-nul-group-microstep\/","title":{"rendered":"Jan De Nul Group |\u00a0MicroStep"},"content":{"rendered":"\t\t
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CASE<\/p>\n\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t

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Jan De Nul Group<\/p>\n\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t

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\u201cNow everything happens in one step, resulting in huge time savings\u201d<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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Discover the case<\/a><\/span><\/p>\n\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t

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About Jan De Nul Group<\/span><\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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Does Jan De Nul Group even need an introduction? This giant is one of the largest dredging companies<\/strong> in the world, a reputation they have built since their founding in 1938. Their most famous projects are undoubtedly the Palm Islands in Dubai and the dredging of the Suez Canal.<\/p>\n\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t

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To successfully complete these projects, Jan De Nul Group relies on its own fleet<\/strong>, consisting of no less than 85 ships, some of which are among the largest and most powerful in the world.<\/p>\n

They design and build<\/strong> all of these ships themselves<\/strong>, making them one of the only dredging companies in the world to do so.<\/p>\n\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t

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\u201cFirstly, this allows us to have better control over delivery times<\/strong>. Then there\u2019s the matter of quality<\/strong>. Often, these are quite complex parts with irregular shapes that require a lot of know-how. We believe that we can still produce these mostly complex parts<\/strong> best ourselves. Moreover, this is expertise we prefer to keep in-house<\/strong> rather than outsource,\u201d<\/em> explains Jos\u00e9 Pycke, Workshop Manager at Jan De Nul Group.<\/p>\n

Recently, however, Jan De Nul Group encountered an inefficiency in the production process<\/strong>. To address this, they turned to Wouters Cutting & Welding for a new plasma cutting machine. Their choice ultimately fell on the MG from MicroStep<\/strong>.<\/p>\n\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t

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\u201cOur old flame-cutting machine was still working, but it couldn\u2019t cut weld bevels<\/strong>. These had to be added manually after the (straight) cut, using a cutting torch or an angle grinder, which took a lot of time. The MicroStep machine has put an end to that,\u201d<\/em> says Jos\u00e9 Pycke.<\/p>\n

The CNC control of the MG automatically generates the program<\/strong>. Additionally, it is equipped with a rotating cutting head<\/strong> with an angle range from -50\u00b0 to +50\u00b0. This cutting head has built-in safety, ensuring that all weld seams are cut with precision. Add to that the Kjellberg ContourCut<\/strong> and bevel correction<\/strong>, and you know Jan De Nul Group has an exceptional cutting machine.<\/p>\n\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t

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The machine is also more powerful. The plasma source<\/strong> has been increased to 440 A, raising the cutting capacity<\/strong> from 20 mm to a maximum of 50 mm plate thickness. Before the MG, they had to switch to slower oxy-fuel cutting starting at 25 mm thickness.<\/p>\n

And why stop there?<\/p>\n

With a MicroStep, you can go in many different directions. Jan De Nul Group was happy to take advantage of this opportunity. They installed a Mitsubishi robot<\/strong> on top of the machine to automatically cut pipes<\/strong> up to 2,000 mm in diameter and 80 mm thick.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t

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Was the client satisfied? Absolutely.<\/p>\n

\u201cThe plasma and oxy-fuel cutting machine with an integrated robot has primarily resulted in significant time savings<\/strong> because all weld bevels are now automatically cut with the plasma rotating head in a single cutting step<\/strong>. As a result, quality has also improved. Regarding pipe cutting, our range has expanded, and we can now cut any shape. We have made great progress in terms of flexibility,\u201d<\/em> concludes Pycke.<\/p>\n\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t

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More cases<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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\"Esprit<\/div><\/a>\n\t\t\t\t
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\n\t\t\t\n\t\t\t\tMallens | Esprit\t\t\t<\/a>\n\t\t<\/h3>\n\t\t\t\t
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How Mallens Constructietechniek achieves greater speed and precision with the Esprit laser cutting machine. Discover the role of technology and service at WCW.<\/p>\n\t\t<\/div>\n\t\t\t\t\t

\n\t\t\n\t\t\n\t\t\tMore about this case \u00bb\t\t<\/a>\n\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/article>\n\t\t\t\t
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\"Geldof<\/div><\/a>\n\t\t\t\t
PEMA<\/div>\n\t\t\t\t
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\n\t\t\t\n\t\t\t\tGeldof |\u00a0PEMA\t\t\t<\/a>\n\t\t<\/h3>\n\t\t\t\t
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Engicon NV \u2013 Geldof is a Belgian metal construction company specializing in tanks, pressure vessels, dry bulk handling, and tank maintenance for the petrochemical and process industries. From its headquarters in Harelbeke, Geldof carries out EPC projects from design to assembly for customers worldwide. With more than 170 employees and modern machinery, the company guarantees high-quality steel structures for demanding industrial applications.<\/p>\n\t\t<\/div>\n\t\t\t\t\t

\n\t\t\n\t\t\n\t\t\tMore about this case \u00bb\t\t<\/a>\n\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/article>\n\t\t\t\t
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\n\t\t\t\n\t\t\t\tBaekelandt |\u00a0MicroStep\t\t\t<\/a>\n\t\t<\/h3>\n\t\t\t\t
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Baekelandt Wim Metaalconstructie is a family business based in Kuurne, specialising in metalworking and custom steel structures. Since 1999, the company has been providing high-quality solutions for industrial and agricultural applications, including sheds, halls, staircases, platforms and structural steel components.<\/p>\n\t\t<\/div>\n\t\t\t\t\t

\n\t\t\n\t\t\n\t\t\tMore about this case \u00bb\t\t<\/a>\n\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/article>\n\t\t\t\t<\/div>\n\t\t\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t
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Looking for a cutting or laser machine?<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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Demo in our showroom or no-obligation appointment?<\/p>\n\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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\n\t\t\t\t\t\n\t\t\t\t\t\t\n\t\t\t\t\t\t\t\t\tContact us<\/span>\n\t\t\t\t\t<\/span>\n\t\t\t\t\t<\/a>\n\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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Or call us +32 3 475 98 25<\/a><\/p>\n\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<\/div>\n\t\t","protected":false},"excerpt":{"rendered":"

With a new MG plasma cutting machine from MicroStep, Jan De Nul Group works more efficiently and flexibly than ever.<\/p>\n","protected":false},"featured_media":6411,"parent":0,"menu_order":0,"template":"","format":"standard","meta":{"_acf_changed":false,"content-type":""},"categories":[],"tags":[],"wcw-cases":[38],"class_list":["post-6452","cases","type-cases","status-publish","format-standard","has-post-thumbnail","hentry","wcw-cases-microstep"],"acf":[],"yoast_head":"\nJan De Nul Group | Wouters Cutting & Welding<\/title>\n<meta name=\"description\" content=\"With a new MG plasma cutting machine from MicroStep, Jan De Nul Group works more efficiently and flexibly than ever.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/wcw.be\/cases\/microstep\/jan-de-nul\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" 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